PP Nonwoven Fabric Production Line

Production description

Main Parameters

1．Processed material: PP pellets
1.1 Ash content: ＜0.15-0.25%
1.2 Melt point：165℃
1.3 Spum bond PP Melt index: 30-50g/10min; melt blown:≧1200 g/10min
2．Width of finished product after slit: 1600mm
3．Capacity: 7-8T/24 hours,25GSM
4．Fiber ranger:1.5-2.5Dan
5．The weight of product: 15-180GSM
6．Mechanical speed : 20-250m/min (max.)
7．Total power installed: about 1000kw
8．Consumption power: about 700 kw
9．Machine dimensions(LxWxH): 30 metesX18meterX11meter
10．Power: 440V, 60HZ, 3 PHASES

Spunbond Machine
1．Loading system and master batch feeding system: 2 sets
Autoloader,metering,mixing unit: 2 sets
Control power: 7.5kw
Working frame: 1 set
2. 135 extruder: 2 sets
Gearbox: one
The body of the gearbox is made from cast steel. The teeth deal with grinding and peeling eventually, which provides damping, antifriction, low-noise, long using period etc. characteristics.
The screw
Screw diameter: 135mm
L/D: 33: 1
Screw structure: special (application for PP pellets)
Material: high quality nitride steel-38CrMoAIA
Nitration depth: 0.3-0.6mm, hardness≧ 740HV,fragility is 2 grades.
Barrels:
Material: high quality nitride steel-38CrMoAIA
Nitration depth: 0.4-0.7mm, hardness≧ 940HV,fragility is 2 grades.
The electric heater is made of cast aluminum. Every electric heater has a specially designed tunnel for radiating.
The fans are featured with low lose and high effectiveness.
Main extruder heating zone: 7 zones
Heater power: 60kw
Main motor power: 90kw, frequency conversion control
The motor is of Chinese famous brand
Temperature controllers are of Japanese RKC
Control cabinet: one set
3. 105 recycling extrusion machine:2 set
Gearbox: one set
The body of the gearbox is made from cast steel. The teeth deal with grinding and peeling eventually, which provides damping, antifriction, low-noise, long using period etc. characteristics.
The screw
Screw diameter: 105mm
L/D: 15: 1
Screw structure: special air exhausted
Material: high quality nitride steel-38CrMoAIA
Nitration depth: 0.3-0.6mm, hardness≧ 740HV,fragility is 2 grades.
Barrels:
Material: high quality nitride steel-38CrMoAIA
Nitration depth: 0.4-0.7mm, hardness≧ 940HV,fragility is 2 grades.
The electric heater is made of cast aluminum. Every electric heater has a specially designed tunnel for radiating.
The fans are featured with low lose and high effectiveness.
Main extruder heating zone: 4 zones
Heater power: 12kw
Main motor power: 18.5kw
Adopt Chinese famous brand
Control: frequency conversion
Temperature controllers are of Japanese RKC
4.Filter: 2 sets
Filter : vertical double-cylinder.
Filter diameter: 170ＭＭ
5. Metering pump: 2 sets
Flow capacity: 300CC
Reduction gearbox:ZHUJIANG brand
Control power: 5.5kw
Control style: frequency conversion
Pressure closed loop system: Dynisco (U.S.A brand)
6. Hanger style extruding mould/ Die: 2 sets
Width of Mould/Die:1910mm
Heating zone: 9 zones
Heating power: 40kw
7.Calcining furnace: one set
heating power: 18kw
8.Ultrasonic wave cleaner: one set
power: 4.5kw
9. Spinneret Board: 4 sets
Spinneret board material: SUS431
Holes：0.43mm
Hole L/D ratio：4：1
Effective width of board: 2050mm
Product effective width: 1600mm
Product GSM: 15-180g/m2
10. Side wind blowing unit: 2 sets
Side wind blowing aluminum box: 4 PCs
Punched-plate: 12 PCs, Honeycomb Plate: 4 PCs, stainless Mesh: 4 PCs
Side wind blower: 2 sets, Blower Power: 30kw
Air compressor: 10HP
Air conditioner : 2 sets (40HP)
11. Up- stretch unit: 2 sets
Bottom-stretch unit: 2 sets

Meltblown Machine
13.Loading system and master batch feeding system: 1 set
Autoloader: 1 set ( 3kw )
14. 100 single screw extruder: 1 set
 Gearbox: one set
 The body of the gearbox is made from cast steel. The teeth deal with grinding and peeling eventually, which provides damping, antifriction, low-noise, long using period etc. characteristics.
The screw
Screw diameter: 100mm
L/D: 30: 1
Screw structure: special (application for PP pellets)
Material: high quality nitride steel-38CrMoAIA
Nitration depth: 0.3-0.6mm, hardness≧ 740HV,fragility is 2 grades.
Barrels:
Material: high quality nitride steel-38CrMoAIA
Nitration depth: 0.4-0.7mm, hardness≧ 940HV,fragility is 2 grades.
The electric heater is made of cast aluminum. Every electric heater has a specially designed tunnel for radiating.
The fans are featured with low lose and high effectiveness.
Main extruder heating zone: 5 zones
Heater power: 4.5kw / zone
Cooling style: 5 zones
Wind cooling power: 180w/ zone
Main motor power: 55kw, frequency conversion control (Inverter)
Temperature controllers are of Japanese RKC
Control cabinet: one set
15. Double crystal continuous melt filter: 1 set
Control style: hydraulic control
Control power: 2.2kw
Diameter of hydraulic cylinder: 100mm
Hydraulic control system: one set
16. Metering pump: 1 set
Flow capacity: 200 CC
Reduction gearbox: SEW
Control power: 4.0kw
Control style: frequency conversion ( ABB)
Pressure closed loop system: Dynisco ( U.S.A brand)
17. Hanger style extruding mould/ Die: 1 set
Width of Mould/Die:1700mm
18. Spinneret Board: 2 sets
Spinneret board adopts special alloy steel, and nitration treatment
Effective width of board: 1700mm
Hole size:0.30mm. Hole distance:0.6mm. Hole quantity:2833
air chamber body: 1
circular air chamber: 1
air press board: 2 pcs
air press board stand: 2 pcs
heating elements
19. Air heating tank: 1 set
high effective stainless steel type
highest temp.: 350℃
flow: 30m3/min
heating power:170kw
20. Roots Blower: 1 set
Power: 30kw
Controlled by inverter
21. Adsorption blower: 1 set
Motor Power: 30kw
Controlled by inverter
22. Web Lapping machine: 1 set
Control power: 18.5KW
Control style: frequency conversion
Suction fan: two sets, power: 30kw
Conveying belt: one pc, width: 2050mm*length:19300mm
Conveying roll A: 4 PCs ( steel roll)
Roll diameter: 296mm
Length of roll: 2050mm
Thickness of roll: above 14mm
Surface treatment: rounding, chrome plating
Conveying roll B: 1 PC ( steel roll, the inner will be full with heated oil)
Roll diameter: 269mm
Length of roll: 2050mm
Thickness of roll: above 14mm
Surface treatment: rounding, chrome plating
Conveying roll C: 2 PCs ( steel roll)
Roll diameter: 216mm
Length of roll: 2050mm
Thickness of roll: above 14mm
Surface treatment: rounding, chrome plating
Conveying roll D: 1 PC ( Rubber coated roll)
Roll diameter: 180mm
Length of roll: 2050mm
Thickness of roll: above 20mm
23. hot bonder : 1 set
Transmission style: gearbox transmission
Drive motor: two sets, power: 22kwX2
Control style: frequency conversion
Roller: 2 PCs ( the up roll is embossing roll, the bottom roll is polishing treatment)
Diameter of roll: 480mm
Roll length: 2000mm
Roll heating style: oil heating
Thermostat media: oil
Temperature tolerance: 3℃
Rolling mill mould temperature controller: one set, heating power: 60kw
Oil pump power: 4kwX3 sets
Net hook roll: 1pc ( steel roll)
Roll diameter: 216mm
Length of roll: 2050mm
Thickness of roll: above 14mm
Surface treatment: rounding, chrome plating
Guidance roll: 2 PCs( steel roll)
Roll diameter: 216mm
Length of roll: 2050mm
Thickness of roll: above 14mm
Surface treatment: rounding, chrome plating
Roll cooling style: water cooling
Cooling media: water
24. Tension machine: 1 set
Guidance roll: 5 PCs ( steel roll)
Roll diameter: 105mm
Length of roll: 2050mm
Treatment: chrome plating
25. high voltage statics electrets device: one set
Output: 100KVA
26. Friction winder: 1 set
Friction roll:1 PC ( steel roll)
Roll diameter: 450mm
Length of roll: 2050mm
Treatment: mirror& polishing treatment
Control power: 7.5kw
Control style: frequency conversion
26. Discharging unit: 1set
Electrical driven hoister: one set
27. Slitting machine: 1 set
Guidance roll: 3 PCs (steel roll)
Diameter roll: 105mm
Length of roll: 2050mm
Treatment: mirror& polishing treatment
Pressing roll: 2 PCs ( embossing roll and polishing roll per each)
Roll diameter: 296mm
Length of roll: 2050mm
Thickness of roll: above 14mm
Roll surface treatment: rounding& chrome plating
Control style: frequency conversion
Control power: 5.5kw
28.Electric control cabinet: one set
( the buyer should fix the electric cables from outside to electric control cabinets, ensure there is electric power can supply for machine running.The seller don’t provide this type cables,but will provide related drawing to the buyer)
Siemens PLC control system
Siemens control panel
Touching screen: SIEMENS, size: 15”
29. Accessories:
Water pump: 4 sets (4kw)
Water cooling tower:2 sets (80T)